Cost-efficient and space-saving drilling technology for geothermal energy applications (2024)

Summary

Profile Type
Technology offer
POD Reference
TOCH20230113017
Term of Validity
13 January 2023 - 12 January 2025
Company's Country
Switzerland
Type of partnership
Investment agreementResearch and development cooperation agreement
Targeted Countries
All countries

General information

Short Summary
A Swiss start-up developed and patented a string-free drilling method. The technology enables fully automated deep drilling at a fraction of today's cost and reduces site size by 95%. This allows geothermal energy to be utilized in urban areas at competitive rates. The company is looking for a partner and manufacturer with whom the technology can be further developed and then jointly brought to market: Research & development cooperation agreement and/or investment agreement.
Full Description
Geothermal energy, drilling costs and space problems:
Despite the energy crisis and global warming, about 60% of the heat demand in Europe is generated by burning fossil fuels. Although there are various renewable heat sources, none of them is ideal in application. The most promising would be the use of geothermal energy, because it is ubiquitous, 100% renewable and CO2 neutral. Unfortunately, the cost of drilling a geothermal well is prohibitively high, especially if you want to drill deeper than the average 300 meters. But if existing heating systems are to be converted to geothermal, deeper drilling is inevitable.
Example: While a single 300m borehole can often meet the heating needs of a single-family home, fields of geothermal probes are required for large buildings (e.g. 300 geothermal probes are planned for a hospital in a big city in Switzerland). If the project has enough building area, a corresponding field can be realized relatively easily. It becomes problematic if a project does not have the necessary space. Imagine an existing multi-family house in an urban environment that has little surrounding area. In these cases, there is only one option: fewer but deeper geothermal probes. However, such projects are still not feasible, since there is no technology that can drill deep in a cost-effective and space-saving manner, yet.

Cost-efficient and space-saving drilling technology:
Specifically, the Swiss company has developed a machine that is located in the borehole and has all the necessary technologies to perform the drilling automatically. Unlike existing drilling methods (which are driven from the surface), our machine allows us to work in a very small space and largely automate the process.
The drill is a 6 meter long, electrically (13kW/32A/400V) operated machine. This is lowered directly into the well on a steel cable. Once at the bottom of the well, the machine is locked by a gripper and then drills a predefined section with a percussive rotary mechanism (210J/1’500Nm). The drilled material from the section is collected within the machine and pulled back to the surface by the machine after the drilling process is completed (batch drilling). At the surface, the drill can be emptied and prepared for the next drilling operation. To minimize downtime, a second machine can be sunk into the borehole immediately. According to the simulation, the ascending and descending speed of the drill is about 15 km/h. The drilling advance is about 5cm per minute. Based on these and other variables, a borehole of about 1 km can be completed in 3-4 weeks.
The handling on the surface can be automated and fits perfectly into a container (TEU - Twenty-foot Equivalent Unit container). This means that drilling can be carried out in an area of around two parking spaces. The automation allows to drill continuously and thus efficiently (analogous to a lawn mower robot).
A major intrinsic advantage of the technology is that the borehole is always sealed against the outside. Since the container has different pressure valves and sensors, a blowout can be easily detected and prevented.

Partner sought:
The start-up is now looking for a cooperation partner with whom the technology can be industrialized, manufactured and jointly brought to market. Specifically, they are looking for a partner who can finance the development, produce and distribute the machine in an exclusive relationship. The partner should be one of the leading market players in Europe for geothermal energy applications who would like to unlock a huge market potential by penetrating previously non-accessible sites due to area restrictions.
The innovation comes from the combination of existing technologies. Most of the components are already existing in one form or another but had to be adapted to our specific application. In comparison, one could imagine the technology more like a tunnel boring machine for vertical use.

Advantages and Innovations
- The automated batch drilling process has the advantage that the cost per meter drilled increases almost linearly, so that on average the cost per meter is expected to be $70. Consequently, the total cost of deep drilling can be reduced by 99%.
- Thanks to the high degree of automation, costs and personnel required can be kept low.
- The entire drilling machine is located in the borehole and thus requires less drive power and space at the surface. Specifically, a deep borehole (up to 3000m) can be drilled with a construction area of around 25 square meters. Ideal for the urban environment.
- A major intrinsic advantage of the technology is that the borehole is always sealed against the outside. Since the container has different pressure valves and sensors, a blowout can be easily detected and prevented.
- Also, the overburden does not have to be flushed to the surface, as it is collected in the drilling rig and transported to the surface (batch process).
- The collected drill cuttings can be easily analyzed at the surface so that a database of geological conditions can be established.
- The machine is equipped with different sensors, so that during the ascent and descent of the machine the borehole can always be measured, and changes can be detected.
- Enables closed loop geothermal (circular economy)

The patent application covers the entire hardware as well as the drilling process.

Stage of Development
Under development
Sustainable Development Goals
Goal 9: Industry, Innovation and InfrastructureGoal 13: Climate ActionGoal 11: Sustainable Cities and CommunitiesGoal 7: Affordable and Clean Energy

Partner Sought

Expected Role of a Partner
Expected role of partner sought:
We are looking for a partner who has the infrastructure and the capital to develop, scale and sell the innovative technology together with us.

The specific area of activity of the partner:
Manufacturer of mining or drilling equipment/machinery (oil or gas)
Manufacturer of construction machine equipment/machinery

Note: In addition to deep drilling for geothermal energy, the technology can be used for other types of drilling, such as exploratory drilling, to seek and locate coal or mineral deposits and to establish geological structure (e.g. diamond core drilling)

The tasks to be performed by the partner sought:
Research and development agreement partner: Provision of capital and production know-how for the development to market maturity of the product.

Investment agreement: Providing capital in return for shares (equity investing). Door opener and strategic advisor for the start-up.

Type and Size of Partner
SME 11-49SME 50 - 249Big company
Type of partnership
Investment agreementResearch and development cooperation agreement

Call details

Coordinator required
Yes

Dissemination

Technology keywords
03008 - Mining Technologies02006002 - Construction methods and equipment04003004 - Mining and extraction04005001 - Geothermal energy04002012 - Other energy related machinery
Market keywords
08002004 - Robotics06001003 - Drilling, completion and stimulation08003003 - Mining machinery06003007 - District heating06003005 - Geothermal energy
Sector Groups Involved
Renewable EnergyConstruction
Targeted countries
All countries

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Cost-efficient and space-saving drilling technology for geothermal energy applications (2024)
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